STERY2000 COMPUTERIZED STERILIZER

COMPUTERIZED STERILIZER FOR HEAT-TREATING SYSTEM WITH SATURATED STEAM AND STERILIZE ANY PRODUCT WHICH REQUIRES THIS PROCEDURE.

  1. sterilize up to 135°C with calculation of the algorithm F0, F100 and F71
  2. sterilize up to 135°C with manual setting of time and temperature parameters.
  3. steaming at atmospheric pressure or under pressure up to 135°C

Ideal for sterilization of packaged products in containers which can sustain the high temperatures such as glass, plastic and cans. It is a COMPACT and completely INDEPENDENT plant.

STERY2000

HORIZONTAL STERILIZER AUTOCLAVE

it is the ideal system for the sterilization of packaged food products. Built entirely in stainless steel, it is functional and intuitive; its build quality meets the very high standards that have always been imposed in Frigojollinox.

The STERY2000 is equipped with a tank that work totally autonomously and automatically. The tank allows you to sterilize food products, as long as they are packaged in suitable food containers, and to steam up to 135°C.

> Automatic saturated steam sterilization system (HACCP standards) up to 135°C.
> Automatic system for the cooling of sterilized cans by high efficiency nebulizers.
> Automatic steaming system up to 135°C.
> Automatic system for pressure compensation so as to avoid accidental opening of the containers during the sterilization phase and allow the use of any material resistant to high temperatures.
> Heating system through integrated electric boiler, with automatic management and high energy efficiency, for the creation of saturated steam
> Automatic electronic valve system to ensure safe operation.
> Loading and unloading system through basket with n. 3 adjustable shelves and trolley for easy insertion into the tank.
> System with buffer battery to prevent blocking of the work cycle following brief interruptions in the electricity supply.
> Automatic control system with 7″ resistive color touch screen graphic display, SIEMENS® PLC and FJ4.0 management software, setting, storage and real-time display of all the parameters relating to the processes, real-time calculation and display of the F0, F100 and F71 values, creation of a time-temperature graph, storage of all sterilization cycles through an integrated data logger, USB interface for downloading graphics and data, ethernet network interface and wi-fi access for remote control via smartphone tablet or PC and remote assistance.

> Sterilizer autoclave;
> Stainless steel aisi 304/316;
> Tank capacity 370 lt;
> Production capacity of 212ml cans 303pcs./cycle;
> Dimensions 115*140*180;
> Tank heating system Integrated with boiler with electric resistances;
> Heating systems power supply: Electric;

> Max temperature in chamber 135°C;
> Control and automation system by PLC Siemens® with 7” Touch screen;
> Integrated DATALOGGER;
> USB interface;
> Ethernet interface;
> Double probe at the heart of the product;
> PED certification;
> CE certification;

> Possibility to obtain FDA certification;

THE ADVANTAGES OF THE STERY2000:

TOUCH SCREEN E DATALOGGER
The touch screen control panel, with dedicated software, is intuitive and functional, allows you to simultaneously control both tanks, to modify any type of parameter and to carry out the processes completely automatically by following the algorithms F0 – F100 – F71 or by manually entering time and temperature parameters. The integrated DATALOGGER stores all the data relating to the process, makes them downloadable through a USB interface and creates a time/temperature graph relating to each individual process.

ETHERNET SOCKET
The ability to connect to the internet through the ethernet socket allows you to always have new updates of the system management software available.

SMART CONTROL
The remote control via smartphone, tablet or PC allows to carry out work even without the presence of the operator staff inside the laboratory. In fact, we can interact with the touch screen interface of the system through any device that has an internet connection as if we were in direct contact with the system. This function also allows you to keep under control everything the system is doing at any time.

DOUBLE PROBE AT THE HEART OF THE PRODUCT
The double probe for detecting product temperatures, in addition to making the process safer, ensures the continuous running of the processes even in the event of breakage or malfunction of one of the two probes.

NO HEAT STRATIFICATION
A study done with more than 50 temperature probes positioned at different points inside the autoclave shows that there is no stratification of heat, very common within traditional vertical autoclaves. This uniformity of temperatures translates into greater safety, quality and standardization of the processed product.

COOLING SYSTEM WITH SPRAYERS
In the STERY2000, cooling at the end of the process is carried out thanks to a special water nebulizing system. Compared to a traditional flood cooling system, this is much more efficient, takes place in shorter times, has reduced water consumption and guarantees a final product of superior quality.

INTEGRATED BOILER
The use of the integrated boiler for the production of saturated steam leads to a reduction in heating times during the process, greater efficiency of the same, a reduction in electricity and water costs and, consequently, a reduction in production costs.

AUTOMATIC VALVES
All water, steam and air loading and unloading valves are fully automatic and equipped with safety systems. In this way, the process times are significantly speeded up, allowing to carry out machining operations even in the absence of the operating personnel.

NO NEED FOR HOIST
The practical wheeled basket, equipped with removable and adjustable shelves and built entirely in stainless steel, significantly speeds up the loading and unloading operations of the system, also avoiding an additional expense for the purchase of an electric hoist.

REDUCED ELECTRIC ABSORPTION
Electricity consumption is among the lowest in its category, only 10 Kw / h. With the STERY2000, production costs are minimized without affecting process times.

BACKUP BATTERY
In the event of voltage drops or interruption of the electricity supply, the STERY2000 is equipped with a buffer battery which avoids the loss of data relating to the work in progress and keeps the touchscreen panel active for over 4 hours.

FDA CERTIFICATION
In a context in which companies aim to sell their products on an international market, Frigojollinox s.r.l. guarantees the customer the possibility of obtaining the FDA certification, necessary for the sale of food products in the United States. In fact, our systems are designed and built specifically to comply with the strict standards in force in both the European and international markets.

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